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Making of a Book

February 29th, 2008 by admin

papercutting sheetsfolding signaturesmarking the holeslining up the holesready to sewsewn signatures showing linen tapesgluing the signaturesmaking wheat pastegluing the mulltrimming the block of pagespasting the covers on

This is a how to of how I make books.  I do it very differently from other people.  For one, I don’t have that loom-like contraption that most books on hand-binding feel is essential.  The books I make are around 3X4 inches, so I am able to hold the entire block in my hands easily.

1. Paper:  Paper is the most expensive part, so I make small books, and buy sketchpads on sale.

2. Cutting the Paper:  I used to do this by hand, or with a mat cutter, but the guillotine cutter saves lots of time.  It’s not as accurate, but that’s why I trim later.

3. Folding the signatures: I use six signatures of six sheets each.  They have to be folded over together and creased with a bone folder.  My ‘bone folder’ is a piece of buffalo horn that I got as a ceramics tool.

4. Marking the signatures: I try to leave a quarter inch at either end so I have extra for trimming later.

5. Making the holes:  I use the marks as a guide for the first one, and then after that I use the holes as a guide and plunge the awl through one signature into another.

6. Sewing the signatures: I wax the linen thread first by passing it through the center of a beeswax tealight.

7. Sewn signature showing linen strip: The next stages are to glue the back edge of the signatures together and then to paste on the mull.

8. Gluing the signature: This keeps the signatures from gapping when the book is opened.

9. Making wheat paste: 1 and a half cups water, for tablespoons of flour, cook until thick.

10. Gluing the mull: I use white glue for the spine, as it is more flexible.  This time I decided to see if it was better to trim the mull before or after gluing.  (Before is better.)

11. Trimming the block: Metal ruler, block of wood, exacto knife, and C clamp.

12. Pasting the covers:  The covers are two rectangles of mat board, slightly taller than and about the same width as the block.  A second strip of matboard, used to protect the spine, is glued to the inside of the cloth or paper or buckram (whatever I use to cover it.).

There are a lot of ‘necessary’ steps that I don’t do, like sanding the corners of the matboard (I usually forget).  Most books on bookbinding also have plans for contraptions to press the books flat (I use a stack of metal weights) to trim them (see above) and to hold them for sewing (I use my left hand.)  Sometimes I think it’s better not to worry about doing something ‘right’, and just do it.

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